Nickel alloys are widely recognized for their excellent resistance to high and low-temperature environments. Among these alloys, Monel 400 and Monel K500 are becoming increasingly popular due to their unique properties and wide range of applications. One of the most common uses of these nickel alloys is in producing flanges. Monel K500 offers high strength and exceptional corrosion resistance in seawater environments.
Monel 400 Flanges Features
Monel 400 is a nickel-copper alloy known for its excellent corrosion resistance in seawater and a wide range of acids and alkalis. That makes it perfect for marine and chemical processing environments. Monel 400 Flanges can withstand temperatures up to 1000 degrees Celsius without losing strength. They are also highly resistant to stress-corrosion cracking and pitting corrosion. Besides its corrosion-resistant properties, Monel 400 flanges also offer good mechanical properties and are easy to form, weld and machine.
Table Content
Monel K500 Flanges Corrosion Resistance
Monel K500, on the other hand, is a precipitation-hardenable nickel-copper alloy known for its high strength and excellent corrosion resistance. It is also incredibly resistant to wearing and galling. Monel K500 flanges are widely used in seawater applications because of their exceptional resistance to corrosion, crevice corrosion, and stress-corrosion cracking. They are also highly resistant to sulfuric acid and hydrochloric acid environments. Monel K500 flanges can operate in temperatures of up to 700 degrees Celsius and are very durable, even in harsh conditions.
Monel 400 Flanges Chemical Composition
Monel 400 flanges are about 65% nickel and 33% copper, with iron, carbon, and silicon traces. The addition of copper provides Monel 400 with remarkable strength and is extremely corrosion-resistant. The low carbon content reduces hardness and increases flexibility, making it easy to form and machine. Monel 400 also has a low coefficient of thermal expansion, making it ideal for applications where dimensional stability is crucial.
Monel K500 Flanges Heat Treatment
Monel K500 flanges can be heat-treated to increase their strength and resistance to harsh environments. A standard solution treatment involves heating the flanges at 982 degrees Celsius for one hour and then cooling them in water. This treatment condition restores the alloys' excellent resistance to corrosion, stress-corrosion cracking, and high temperature. Besides, Monel K500 flanges can be hardened through precipitation hardening, which improves their strength and durability.
Forging or Forming & Machining
Hole Drilling & Surface Treatment
Quality Control & Marking, Identification
Final Inspection and Packaging
Standard | ASTM B564 / ASME SB564 |
Dimensions | ANSI/ASME B16.5, B16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges, GOST Flange, ASME/ANSI B16.5/16.36/16.47A/16.47B, MSS S44, ISO70051, JISB2220, BS1560-3.1, API7S-15, API7S-43, API605, EN1092 |
Flange Size Chart | 1/2" (15 NB) to 48" (1200NB), DN10~DN5000 |
Pressure Rating | Class 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS |
Pressure Calculation in DIN | 6Bar 10Bar 16Bar 25Bar 40Bar / PN6 PN10 PN16 PN25 PN40, PN64 |
JIS | 16 K, 5K, 10 K, 20 K, 30 K, 40 K, 63 K |
Flange Connection / Flange Face Type | Raised Face (RF), Ring Type Joint (RTJ), Flat Face (FF), Large Male-Female (LMF), Lap-Joint Face (LJF), Small Male-Female (SMF), Small Tongue, Large Tongue & Groove, Groove, Flange Pipe. |
Origin | West Europe / Japan / Indian / USA / Korean |
Types of Flanges | Threaded / Screwed / Forged / Plate |
Coating | Yellow Transparent, Zinc Plated, Anti-rust Paint, Oil Black Paint, Cold and Hot Dip Galvanized |
Test Of Flange | Direct-reading Spectrograph, Ultrasonic flaw detector, Magnetic particle detector, X-ray detector, Hydrostatic testing machine. |
Production technique Used | Heat treated, Forged and Machined |
Equipment | Press machine, Bending machine, Pushing Machine, Sand-blasting machine, electric bevelling machine etc. |
Test Certificates | EN 10204/3.1B, Raw Materials Certificate, 100% Radiography Test Report, Third Party Inspection Report, etc |
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STANDARD | WERKSTOFF NR. | UNS | JIS | BS | GOST | AFNOR | EN |
Monel 400 | 2.4360 | N04400 | NW 4400 | NA 13 | МНЖМц 28-2,5-1,5 | NU-30M | NiCu30Fe |
Monel K500 | 2.4375 | N05500 | - | - | - | - | - |
Grade | C | Mn | Si | S | Cu | Fe | Ni |
Monel 400 | 0.30 max | 2.00 max | 0.50 max | 0.024 max | 28.00 – 34.00 | 2.50 max | 63.00 min |
Monel K500 | 0.25 max | 1.5 max | 0.5 max | 0.010 max | 27.00 – 33.00 | 0.5 – 2 | 63.00 min |
Element | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
Monel 400 | 8.8 g/cm3 | 1350 °C (2460 °F) | Psi – 80,000 , MPa – 550 | Psi – 35,000 , MPa – 240 | 40 % |
Monel K500 | 8.44 g/cm3 | 1350 °C (2460 °F) | Psi – 160000 , MPa – 1100 | Psi – 115000 , MPa – 790 | 20 % |
“ Check Bhansali Exports's offered Monel 400 & K500 Flanges Prices, Dimensions & Weight. Place an order or enquire about your requirements. We will glad to be service. ”
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