Bhansali Exports manufactures and supplies Monel 400 and Monel K500 flanges to domestic and export buyers. Monel 400 (UNS N04400) is a nickel-copper alloy with 63 to 70 percent nickel and up to 34 percent copper, iron capped at 2.5 percent. Monel K500 (UNS N05500) shares this base but adds 2.3 to 3.15 percent aluminum and 0.35 to 0.85 percent titanium, lifting tensile strength to 790-1100 MPa through age hardening, against Monel 400's 480-620 MPa annealed range. Both grades resist seawater and chloride media, and come in weld neck, slip-on, blind, socket weld, and threaded types built to ASTM B564 and ASME B16.5. We have exported alloy products for over 35 years from a plant with a 30,000-ton annual capacity, and every flange order ships with a Material Test Certificate and gate pass.
What are Monel 400 and Monel K500 Flanges
Monel 400 flanges connect pipe sections, valves, and fittings in systems carrying seawater and sour gas. The nickel-copper base resists chloride pitting and stress corrosion cracking without added coating. Monel K500 flanges use the same base alloy but reach higher yield strength through age hardening, so they hold up under bolt load and vibration in pump shafts and valve stems. Both grades stay non-magnetic and keep toughness at sub-zero temperatures, suiting cryogenic and offshore piping. Face types include raised face, flat face, and ring type joint.
Table Content
- Chemical Composition of Monel 400 Flanges
- Mechanical Properties of Alloy 400 Flange
- Monel UNS N04400 Flanges Price, Dimension, Weight Details
- Countries & Cities Where We Export & Supply Monel 400 Flanges
- Monel Alloy K500 Pipe Flanges Industrial Application
- Quality Testing
- Why Choose Monel 400/K500 Flanges
Manufacturing Process
Production starts with a Monel billet, forged into a flange blank to align grain flow around the bore. Machining faces the flange, bores the center, and drills bolt holes to the correct pitch circle. Monel K500 blanks also go through solution annealing and age hardening before dimensional inspection.
Forging or Forming & Machining
Hole Drilling & Surface Treatment
Quality Control & Marking, Identification
Final Inspection and Packaging
| Standard | ASTM B564 / ASME SB564 |
| Dimensions | ANSI/ASME B16.5, B16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges, GOST Flange, ASME/ANSI B16.5/16.36/16.47A/16.47B, MSS S44, ISO70051, JISB2220, BS1560-3.1, API7S-15, API7S-43, API605, EN1092 |
| Flange Size Chart | 1/2" (15 NB) to 48" (1200NB), DN10~DN5000 |
| Pressure Rating | Class 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS |
| Pressure Calculation in DIN | 6Bar 10Bar 16Bar 25Bar 40Bar / PN6 PN10 PN16 PN25 PN40, PN64 |
| JIS | 16 K, 5K, 10 K, 20 K, 30 K, 40 K, 63 K |
| Flange Connection / Flange Face Type | Raised Face (RF), Ring Type Joint (RTJ), Flat Face (FF), Large Male-Female (LMF), Lap-Joint Face (LJF), Small Male-Female (SMF), Small Tongue, Large Tongue & Groove, Groove, Flange Pipe. |
| Origin | West Europe / Japan / Indian / USA / Korean |
| Types of Flanges | Threaded / Screwed / Forged / Plate |
| Coating | Yellow Transparent, Zinc Plated, Anti-rust Paint, Oil Black Paint, Cold and Hot Dip Galvanized |
| Test Of Flange | Direct-reading Spectrograph, Ultrasonic flaw detector, Magnetic particle detector, X-ray detector, Hydrostatic testing machine. |
| Production technique Used | Heat treated, Forged and Machined |
| Equipment | Press machine, Bending machine, Pushing Machine, Sand-blasting machine, electric bevelling machine etc. |
| Test Certificates | EN 10204/3.1B, Raw Materials Certificate, 100% Radiography Test Report, Third Party Inspection Report, etc |
- Alloy 400 BS 10 Table D Flange
- Monel 400 Flanges
- Monel Alloy 400 Flanges
- Monel 400 Flange Price List
- Monel 400 Industrial Flanges
- Alloy 400 SORF Flange
- Monel Alloy K500 BLRF Flanges
- Monel 400 Lapped Joint Flanges
- ASME SB564 Monel Alloy 400 Flange
- Alloy K500 Flanges
- Monel 400 Flat Face Flange
- ASTM B564 Nickel Alloy 400 Flange
- 400 Monel Spectacle Blind Flange
- K500 Monel Alloy Pipe Flanges
- Alloy 400 Flanges
- Monel 400 Long Weld Neck Flange
- UNS N04400 Flanges
- Monel K500 Flanges
- Monel 2.4360 Flange
- Alloy K500 Plate Flanges
- Monel 400 Reducing Flanges
- Nickel Alloy 400 Plate Flanges
- Monel Alloy K500 BS 4504 Flanges
- Monel K500 Slip on Flanges
- Monel 2.4375 Flanges
- Monel Alloy 400 Weld Neck Flanges
- ASME B16.5 Monel 400 Screwed Flanges
- Monel 400 Ring Type Joint Flange
- K500 Monel JIS B2220 Flange
- ASME SB564 Monel 400 SWRF Flanges
- Monel 400 RTJ Flange
- Monel Alloy K500 Forged Flange
- 400 Nickel Alloy Raised Face Blind Flange
- ANSI B16.36 Monel 400 Orifice Flange
- ANSI B16.5 Monel 400 WNRF FLange
- UNS N05500 Flanges
| STANDARD | WERKSTOFF NR. | UNS | JIS | BS | GOST | AFNOR | EN |
| Monel 400 | 2.4360 | N04400 | NW 4400 | NA 13 | МНЖМц 28-2,5-1,5 | NU-30M | NiCu30Fe |
| Monel K500 | 2.4375 | N05500 | - | - | - | - | - |
| Grade | C | Mn | Si | S | Cu | Fe | Ni |
| Monel 400 | 0.30 max | 2.00 max | 0.50 max | 0.024 max | 28.00 – 34.00 | 2.50 max | 63.00 min |
| Monel K500 | 0.25 max | 1.5 max | 0.5 max | 0.010 max | 27.00 – 33.00 | 0.5 – 2 | 63.00 min |
| Element | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
| Monel 400 | 8.8 g/cm3 | 1350 °C (2460 °F) | Psi – 80,000 , MPa – 550 | Psi – 35,000 , MPa – 240 | 40 % |
| Monel K500 | 8.44 g/cm3 | 1350 °C (2460 °F) | Psi – 160000 , MPa – 1100 | Psi – 115000 , MPa – 790 | 20 % |
“ Check Bhansali Exports's offered Monel 400 & K500 Flanges Prices, Dimensions & Weight. Place an order or enquire about your requirements. We will glad to be service. ”
These flanges connect piping systems across industries facing corrosive fluids and marine exposure.
Petrochemical Industry
Cracking-unit piping exposed to naphtha and sour crude.
Construction Industry
Plumbing connections in coastal buildings and desalination plants.
Power Plant Generation
Feedwater and cooling lines with Monel flange joints.
Chemical Industry
Reactor and transfer piping against acids and caustics.
Oil & Gas Industry
Wellhead and pipeline flanges resisting sour gas.
Energy Industry
Geothermal piping exposed to mineral-rich fluids.
Marine Industry
Seawater intake and ballast piping needing saltwater resistance.
Sugar Industry
Evaporator and juice heater piping against organic acids.
Paper Industry
Bleach plant piping exposed to chlorine dioxide.
Refining Industry
Crude and hydrotreating units with sulfur-resistant flanges.
Shipbuilding Industry
Hull piping and shaft fittings for saltwater duty.
Aerospace Industry
Fuel and hydraulic lines needing strength and low weight.
Food Processing Industry
Brine and processing lines resistant to organic acids.
Prior to dispatch, each batch of flanges is subject to composition checks, hardness testing and dimensional verification. Bhansali Exports issues a Material Test Certificate with each shipment and arranges third-party inspection on request.
Bhansali Exports runs a 30,000-ton annual capacity plant built for forging, machining, and testing under one roof. Each flange carries traceability through heat numbers and material certificates. Our company has supplied alloy products to government, semi-government, public, and private buyers for over 35 years, with custom sizes and face types on request.
Israel, Singapore, Sri Lanka, Macau, Qatar, Kuwait, Iran, Bahrain, Turkey, Maldives, Iraq, India, Afghanistan, Philippines, Kyrgyzstan, Azerbaijan, Thailand, Oman, Malaysia, North Korea, China, Indonesia, Japan, Nepal, Armenia, Saudi Arabia, Taiwan, Bhutan, British, Bangladesh, Mongolia, Myanmar, Vietnam, Jordan, Hong Kong, Russia, United Arab Emirates, South Korea, Lebanon, Egypt.
Italy, Turkey, Portugal, Moldova, Lithuania, Bulgaria, Germany, Ireland, Czechia/Czech Republic, Greece, Latvia, Ukraine, Denmark, Sweden, Estonia, Romania, Poland, Luxembourg, Azerbaijan, Malta, France, United Kingdom, Spain, Hungary, Russia, Monaco, Belarus, Belgium, Serbia, Croatia, Switzerland, Liechtenstein, Norway, Cyprus, Finland, Slovakia, Austria, Netherlands.
Niger, Eswatini, Seychelles, Libya, Angola, Central African Republic, Zimbabwe, Senegal, Algeria, Mozambique, Nigeria, Burkina Faso, Mauritius, Zambia, Uganda, Ethiopia, Egypt, Gambia, Botswana, Burundi, Cameroon, Kenya, Tunisia, Mauritania, Namibia, Tanzania, South Africa, Morocco, Rwanda, Liberia, Madagascar.
El Salvador, Bahamas, Canada, Dominican Republic, Mexico, Antigua and Barbuda, Saint Vincent and the Grenadines, Honduras, United States of America, Nicaragua, Trinidad and Tobago, Barbados, Jamaica, Belize, Guatemala, Grenada, Haiti, Dominica, Cuba, Panama, Costa Rica, Saint Lucia.
Marshall Islands, Brazil, Solomon Islands, Australia, Samoa, Fiji, Colombia, Bolivia, Guyana, New Zealand, Uruguay, Peru, Kiribati, Nauru, Vanuatu, Venezuela, Ecuador, Suriname, Chile, Tuvalu, Micronesia, Papua New Guinea, Palau, Tonga, Argentina, Paraguay.
Essen, Al Ahmadi, Bristol, Berlin, Denizli, Batam, Perth, Lyon, Surrey, Ajman, Jabriya, Bendigo, Surabaya, Liverpool, Brampton, Saint Petersburg, Southampton, Lucknow, Lyon, Ruwais, Bursa, Dubai, Dresden, Omsk, Sydney, Mackay, Hyderabad, Bangalore, Navi Mumbai, Jakarta, Novosibirsk, Al Ain, Edirne, Ankara, Oxford, Mahboula, Mumbai, Sabah Al-Salem, Bremen, Hawally, Fintas, Winnipeg, Delhi, Toronto, Dortmund, Ottawa, Toulouse, Al Jahra, Saratov, Kolkata, Quebec City, Bandung, Melbourne, Chennai, Krasnodar, Adelaide, Nice, Vancouver, Munich, Izmir, Brisbane, Strasbourg, Cologne, Bhopal, Chelyabinsk, Newcastle upon Tyne, Ahmedabad, Fahaheel, Lille, Fethiye, Denpasar, Bordeaux, London, Düsseldorf, Salmiya, Abu Dhabi, Medan, Hamilton, Rouen, Marseille, Trabzon, Augsburg, Birmingham, Khor Fakkan, Jayapura, Sharjah, Mississauga, Antalya, Edinburgh, Glasgow, Istanbul, Konya, Barnaul, Hatta, Moscow, Ballarat, Kazan, Darwin, Hamburg, Volgograd, Yogyakarta, Manchester, Banjarmasin, Montreal, Ghayathi, Makassar, Hobart, Fujairah, Paris, Abdali.
