Nickel alloys are widely recognized for their excellent resistance to high and low-temperature environments. Among these alloys, Monel 400 and Monel K500 are becoming increasingly popular due to their unique properties and wide range of applications. One of the most common uses of these nickel alloys is in producing flanges. Monel K500 offers high strength and exceptional corrosion resistance in seawater environments.

Monel 400 Flanges Features

Monel 400 is a nickel-copper alloy known for its excellent corrosion resistance in seawater and a wide range of acids and alkalis. That makes it perfect for marine and chemical processing environments. Monel 400 Flanges can withstand temperatures up to 1000 degrees Celsius without losing strength. They are also highly resistant to stress-corrosion cracking and pitting corrosion. Besides its corrosion-resistant properties, Monel 400 flanges also offer good mechanical properties and are easy to form, weld and machine.

Monel K500 Flanges Corrosion Resistance

Monel K500, on the other hand, is a precipitation-hardenable nickel-copper alloy known for its high strength and excellent corrosion resistance. It is also incredibly resistant to wearing and galling. Monel K500 flanges are widely used in seawater applications because of their exceptional resistance to corrosion, crevice corrosion, and stress-corrosion cracking. They are also highly resistant to sulfuric acid and hydrochloric acid environments. Monel K500 flanges can operate in temperatures of up to 700 degrees Celsius and are very durable, even in harsh conditions.

Monel 400 Flanges Chemical Composition

Monel 400 flanges are about 65% nickel and 33% copper, with iron, carbon, and silicon traces. The addition of copper provides Monel 400 with remarkable strength and is extremely corrosion-resistant. The low carbon content reduces hardness and increases flexibility, making it easy to form and machine. Monel 400 also has a low coefficient of thermal expansion, making it ideal for applications where dimensional stability is crucial.

Monel K500 Flanges Heat Treatment

Monel K500 flanges can be heat-treated to increase their strength and resistance to harsh environments. A standard solution treatment involves heating the flanges at 982 degrees Celsius for one hour and then cooling them in water. This treatment condition restores the alloys' excellent resistance to corrosion, stress-corrosion cracking, and high temperature. Besides, Monel K500 flanges can be hardened through precipitation hardening, which improves their strength and durability.

Monel 400 Flanges

Monel 400 Flanges Manufacturing process

1.

Forging or Forming & Machining

2.

Hole Drilling & Surface Treatment

3.

Quality Control & Marking, Identification

4.

Final Inspection and Packaging

Specification Of Monel 400 Flanges

Standard ASTM B564 / ASME SB564
Dimensions ANSI/ASME B16.5, B16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges, GOST Flange, ASME/ANSI B16.5/16.36/16.47A/16.47B, MSS S44, ISO70051, JISB2220, BS1560-3.1, API7S-15, API7S-43, API605, EN1092
Flange Size Chart 1/2" (15 NB) to 48" (1200NB), DN10~DN5000
Pressure Rating Class 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS
Pressure Calculation in DIN 6Bar 10Bar 16Bar 25Bar 40Bar / PN6 PN10 PN16 PN25 PN40, PN64
JIS 16 K, 5K, 10 K, 20 K, 30 K, 40 K, 63 K
Flange Connection / Flange Face Type Raised Face (RF), Ring Type Joint (RTJ), Flat Face (FF), Large Male-Female (LMF), Lap-Joint Face (LJF), Small Male-Female (SMF), Small Tongue, Large Tongue & Groove, Groove, Flange Pipe.
Origin West Europe / Japan / Indian / USA / Korean
Types of Flanges Threaded / Screwed / Forged / Plate
Coating Yellow Transparent, Zinc Plated, Anti-rust Paint, Oil Black Paint, Cold and Hot Dip Galvanized
Test Of Flange Direct-reading Spectrograph, Ultrasonic flaw detector, Magnetic particle detector, X-ray detector, Hydrostatic testing machine.
Production technique Used Heat treated, Forged and Machined
Equipment Press machine, Bending machine, Pushing Machine, Sand-blasting machine, electric bevelling machine etc.
Test Certificates EN 10204/3.1B, Raw Materials Certificate, 100% Radiography Test Report, Third Party Inspection Report, etc

Types Of Monel 400 Flanges

  • Slip on Flange

    Monel 400 Slip On Flanges

  • Weld Neck Flange

    Monel K500 Weld Neck Flanges

  • Blind Flange

    Monel 400 Blind Flanges

  • Socket weld Flange

    Monel 400 Socket weld Flanges

  • Threaded Flange

    400 Monel Alloy Threaded Flanges

  • Lap Joint Flagne

    Alloy 400 Lap Joint Flagnes

Monel Alloy 400 Flanges Other Types

  • Alloy 400 BS 10 Table D Flange
  • Monel 400 Flanges
  • Monel Alloy 400 Flanges
  • Monel 400 Flange Price List
  • Monel 400 Industrial Flanges
  • Alloy 400 SORF Flange
  • Monel Alloy K500 BLRF Flanges
  • Monel 400 Lapped Joint Flanges
  • ASME SB564 Monel Alloy 400 Flange
  • Alloy K500 Flanges
  • Monel 400 Flat Face Flange
  • ASTM B564 Nickel Alloy 400 Flange
  • 400 Monel Spectacle Blind Flange
  • K500 Monel® Alloy Pipe Flanges
  • Alloy 400 Flanges
  • Monel 400 Long Weld Neck Flange
  • UNS N04400 Flanges
  • Monel K500 Flanges
  • Monel 2.4360 Flange
  • Alloy K500 Plate Flanges
  • Monel 400 Reducing Flanges
  • Nickel Alloy 400 Plate Flanges
  • Monel® Alloy K500 BS 4504 Flanges
  • Monel K500 Slip on Flanges
  • Monel 2.4375 Flanges
  • Monel Alloy 400 Weld Neck Flanges
  • ASME B16.5 Monel 400 Screwed Flanges
  • Monel 400 Ring Type Joint Flange
  • K500 Monel JIS B2220 Flange
  • ASME SB564 Monel 400 SWRF Flanges
  • Monel 400 RTJ Flange
  • Monel® Alloy K500 Forged Flange
  • 400 Nickel Alloy Raised Face Blind Flange
  • ANSI B16.36 Monel 400 Orifice Flange
  • ANSI B16.5 Monel 400 WNRF FLange
  • UNS N05500 Flanges

Monel K500 Flange Equivalent Grades

STANDARD WERKSTOFF NR. UNS JIS BS GOST AFNOR EN
Monel 400 2.4360 N04400 NW 4400 NA 13 МНЖМц 28-2,5-1,5 NU-30M NiCu30Fe
Monel K500 2.4375 N05500 - - - - -

Chemical Composition Of Monel 400 Flanges

Grade C Mn Si S Cu Fe Ni
Monel 400 0.30 max 2.00 max 0.50 max 0.024 max 28.00 – 34.00 2.50 max 63.00 min
Monel K500 0.25 max 1.5 max 0.5 max 0.010 max 27.00 – 33.00 0.5 – 2 63.00 min

Alloy 400 Flange Mechanical Properties

Element Density Melting Point Tensile Strength Yield Strength (0.2%Offset) Elongation
Monel 400 8.8 g/cm3 1350 °C (2460 °F) Psi – 80,000 , MPa – 550 Psi – 35,000 , MPa – 240 40 %
Monel K500 8.44 g/cm3 1350 °C (2460 °F) Psi – 160000 , MPa – 1100 Psi – 115000 , MPa – 790 20 %

“ Check Bhansali Exports's offered Monel 400 & K500 Flanges Prices, Dimensions & Weight. Place an order or enquire about your requirements. We will glad to be service. ”

We Supply & Export Monel 400 Flanges in the following Cities & Countries

Israel, Singapore, Sri Lanka, Macau, Qatar, Kuwait, Iran, Bahrain, Turkey, Maldives, Iraq, India, Afghanistan, Philippines, Kyrgyzstan, Azerbaijan, Thailand, Oman, Malaysia, North Korea, China, Indonesia, Japan, Nepal, Armenia, Saudi Arabia, Taiwan, Bhutan, British, Bangladesh, Mongolia, Myanmar, Vietnam, Jordan, Hong Kong, Russia, United Arab Emirates, South Korea, Lebanon, Egypt.

Italy, Turkey, Portugal, Moldova, Lithuania, Bulgaria, Germany, Ireland, Czechia/Czech Republic, Greece, Latvia, Ukraine, Denmark, Sweden, Estonia, Romania, Poland, Luxembourg, Azerbaijan, Malta, France, United Kingdom, Spain, Hungary, Russia, Monaco, Belarus, Belgium, Serbia, Croatia, Switzerland, Liechtenstein, Norway, Cyprus, Finland, Slovakia, Austria, Netherlands.

Niger, Eswatini, Seychelles, Libya, Angola, Central African Republic, Zimbabwe, Senegal, Algeria, Mozambique, Nigeria, Burkina Faso, Mauritius, Zambia, Uganda, Ethiopia, Egypt, Gambia, Botswana, Burundi, Cameroon, Kenya, Tunisia, Mauritania, Namibia, Tanzania, South Africa, Morocco, Rwanda, Liberia, Madagascar.

El Salvador, Bahamas, Canada, Dominican Republic, Mexico, Antigua and Barbuda, Saint Vincent and the Grenadines, Honduras, United States of America, Nicaragua, Trinidad and Tobago, Barbados, Jamaica, Belize, Guatemala, Grenada, Haiti, Dominica, Cuba, Panama, Costa Rica, Saint Lucia.

Marshall Islands, Brazil, Solomon Islands, Australia, Samoa, Fiji, Colombia, Bolivia, Guyana, New Zealand, Uruguay, Peru, Kiribati, Nauru, Vanuatu, Venezuela, Ecuador, Suriname, Chile, Tuvalu, Micronesia, Papua New Guinea, Palau, Tonga, Argentina, Paraguay.

Essen, Al Ahmadi, Bristol, Berlin, Denizli, Batam, Perth, Lyon, Surrey, Ajman, Jabriya, Bendigo, Surabaya, Liverpool, Brampton, Saint Petersburg, Southampton, Lucknow, Lyon, Ruwais, Bursa, Dubai, Dresden, Omsk, Sydney, Mackay, Hyderabad, Bangalore, Navi Mumbai, Jakarta, Novosibirsk, Al Ain, Edirne, Ankara, Oxford, Mahboula, Mumbai, Sabah Al-Salem, Bremen, Hawally, Fintas, Winnipeg, Delhi, Toronto, Dortmund, Ottawa, Toulouse, Al Jahra, Saratov, Kolkata, Quebec City, Bandung, Melbourne, Chennai, Krasnodar, Adelaide, Nice, Vancouver, Munich, Izmir, Brisbane, Strasbourg, Cologne, Bhopal, Chelyabinsk, Newcastle upon Tyne, Ahmedabad, Fahaheel, Lille, Fethiye, Denpasar, Bordeaux, London, Düsseldorf, Salmiya, Abu Dhabi, Medan, Hamilton, Rouen, Marseille, Trabzon, Augsburg, Birmingham, Khor Fakkan, Jayapura, Sharjah, Mississauga, Antalya, Edinburgh, Glasgow, Istanbul, Konya, Barnaul, Hatta, Moscow, Ballarat, Kazan, Darwin, Hamburg, Volgograd, Yogyakarta, Manchester, Banjarmasin, Montreal, Ghayathi, Makassar, Hobart, Fujairah, Paris, Abdali.

Monel Alloy K500 Pipe Flanges Industrial Application