Nickel alloys have been widely used in various industries for their excellent resistance to corrosion and high-temperature properties. Among the many nickel alloys, Hastelloy C-22 and C-276 are popular choices for many applications, especially flanges.
Hastelloy C-22 Flanges Features
Hastealloy C-22 is a nickel-chromium-molybdenum alloy with tungsten that offers excellent resistance to oxidizing and reducing media. The C-22 grade is known to handle high temperatures, up to 1250°F (677°C). The Hastelloy C-22 Flanges are often used in high-risk environments where strong acids like hydrochloric and sulfuric acid are present. Due to its all-around performance, these flanges are also popularly used in the pharmaceutical, chemical, and petrochemical industries.
Table Content
Hastelloy C-276 Flanges Corrosion Resistance
Hastelloy C-276, a nickel-molybdenum-chromium alloy accompanied by tungsten, provides exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking. The C-276 alloy is resistant to chlorine, chloride, and sulfuric acid up to 2000°F (1093°C). Due to its corrosion-resistant properties, these flanges are usually used in the chemical, pulp and paper, waste treatment, and flue gas desulfurization industries.
Hastelloy C-22 Flanges Chemical Composition
Hastelloy C-22 composition includes Nickel (Ni), Chromium (Cr), Molybdenum (Mo), and Tungsten (W), along with small amounts of iron, carbon, and silicon. The nickel and molybdenum content makes C-22 resistant to pitting and crevice corrosion, while tungsten provides high-temperature strength. The C-22 flanges’ chemical composition is also known to offer resistance to both organic and inorganic acids.
Hastelloy C-276 Flanges Machining
Hastelloy C-276 flanges may be difficult to machine due to their high strength and work hardening but can be achieved with the right machining techniques. Oil-based coolants, slow speeds, and heavy feed conditions are suggested while machining C-276 flanges. Applying positive rake-cutting tools with a larger relief angle may improve the quality of the machined surface. Using carbide-tipped tools with proper cutting-edge preparation could help achieve optimal results.
Hastealloy C-22/C-276 Flanges are resilient, corrosion-resistant, and high-temperature-resistant materials popular in the chemical, pharmaceutical, and petrochemical industries. Their nickel, chromium, molybdenum, and tungsten content provide excellent high-temperature pitting and crevice corrosion resistance.
Forging or Forming & Machining
Hole Drilling & Surface Treatment
Quality Control & Marking, Identification
Final Inspection and Packaging
Standard | ASTM B564 / ASME SB564 |
Dimensions | ANSI/ASME B16.5, B16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges, GOST Flange, ASME/ANSI B16.5/16.36/16.47A/16.47B, MSS S44, ISO70051, JISB2220, BS1560-3.1, API7S-15, API7S-43, API605, EN1092 |
Flange Size Chart | 1/2" (15 NB) to 48" (1200NB), DN10~DN5000 |
Pressure Rating | Class 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS |
Pressure Calculation in DIN | 6Bar 10Bar 16Bar 25Bar 40Bar / PN6 PN10 PN16 PN25 PN40, PN64 |
JIS | 16 K, 5K, 10 K, 20 K, 30 K, 40 K, 63 K |
Flange Connection / Flange Face Type | Raised Face (RF), Ring Type Joint (RTJ), Flat Face (FF), Large Male-Female (LMF), Lap-Joint Face (LJF), Small Male-Female (SMF), Small Tongue, Large Tongue & Groove, Groove, Flange Pipe. |
Origin | West Europe / Japan / Indian / USA / Korean |
Types of Flanges | Threaded / Screwed / Forged / Plate |
Coating | Yellow Transparent, Zinc Plated, Anti-rust Paint, Oil Black Paint, Cold and Hot Dip Galvanized |
Test Of Flange | Direct-reading Spectrograph, Ultrasonic flaw detector, Magnetic particle detector, X-ray detector, Hydrostatic testing machine. |
Production technique Used | Heat treated, Forged and Machined |
Equipment | Press machine, Bending machine, Pushing Machine, Sand-blasting machine, electric bevelling machine etc. |
Test Certificates | EN 10204/3.1B, Raw Materials Certificate, 100% Radiography Test Report, Third Party Inspection Report, etc |
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STANDARD | WERKSTOFF NR. | UNS | JIS | GOST | EN | OR |
Hastelloy C276 | 2.4819 | N10276 | NW 0276 | ХН65МВУ | NiMo16Cr15W | ЭП760 |
Hastelloy C22 | 2.4602 | N06022 | NW 6022 | – | NiCr21Mo14W | – |
Grade | C | Mn | Si | S | Co | Ni | Cr | Fe | Mo | P |
C276 | 0.010 max | 1.00 max | 0.08 max | 0.03 max | 2.50 max | 50.99 min* | 14.50 – 16.50 | 4.00 – 7.00 | 15.00 – 17.00 | 0.04 max |
C22 | 0.010 max | 0.50 max | 0.08 max | 0.02 max | 2.50 max | 50.015 min* | 20.00 – 22.50 | 2.00 – 6.00 | 12.50 – 14.50 | 0.02 max |
Element | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
Hastelloy C276 | 8.89 g/cm3 | 1370 °C (2500 °F) | Psi – 1,15,000 , MPa – 790 | Psi – 52,000 , MPa – 355 | 40 % |
Hastelloy C22 | 8.69 g/cm3 | 1399 °C (2550 °F) | Psi – 1,00,000 , MPa – 690 | Psi – 45000 , MPa – 310 | 45 % |
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