Inconel 800/825 wires are nickel-based alloys with impressive features that make them popular in various industries, including aerospace, chemical, nuclear, and petrochemical. These wires have exceptional resistance to high-temperature oxidation, carburization, and sulfidation, making them an ideal choice for highly demanding applications.
Nickel Alloy Inconel 800 Wires Features
Inconel 800 wires are well known for their high-temperature properties. They offer significant resistance to scaling, oxidation, and carburization, common in high-temperature environments. They also have excellent stability at high temperatures, making them ideal for heat treatment applications. These wires can withstand temperatures of up to 600°C, which is why they are used in aerospace and chemical processing industries. Inconel 800 wires also offer good weldability, high strength, and excellent fatigue resistance.
Table Content
Nickel Alloy Inconel 825 Wires Corrosion Resistance
Inconel 825 wires are designed to resist corrosion in highly corrosive environments such as chemical processing. They contain high amounts of chromium and molybdenum, providing excellent resistance to reducing and oxidizing acids. Inconel 825 wires are also resistant to stress corrosion cracking and pitting. The wire's high nickel content provides excellent resistance to chloride stress corrosion cracking, the most severe form of corrosion known. Overall, Inconel 825 wires offer superior corrosion resistance to most acids and chlorides, making them ideal for chemical processing industries.
Nickel Alloy Inconel 800 Chemical Composition
Inconel 800 wires comprise around 32% nickel, 21% chromium, 46% iron, and small amounts of carbon, aluminium, titanium, and other elements. The high nickel content provides exceptional resistance to corrosion, while chromium offers better oxidation resistance and stability at high temperatures. Inconel 800 wires also have an excellent balance of strength and flexibility and are easy to fabricate.
Nickel Alloy Inconel 825 Wires Machining
Inconel 825 wires are difficult to machine because of their hardness and high strength. However, due to the high nickel content, they can be cut using carbide-tipped and high-speed steel tools. The manufacturer recommends using cutting oil to help reduce the heat generated by the cutting process. Inconel 825 wires are also best machined when they are solution-annealed. The cutting tools should also be sharp and well-maintained to ensure a clean cut.
Drawing and annealing
Extrusion
Rolling
Forming
| Dimensions | ANSI/AWCI – 01 -1992 and ASTM E 2016-11 and RRW 360 |
| Wire Length | Cut Lengths: 0.125" to 72" No Limit on Spooled Lengths |
| Wires Diameter | 0.0004" to 0.040" 10 microns to 1.0 mm Other Sizes on Request |
| Wire Density | 8.89 g/cm3 |
| Ultimate Strength (≥ MPa) | 580-750 |
| Wire Resistance (μΩ.m) | as standard |
| Wire Elongation (≥ %): | 28-30 |
| Surface | Polished bright, Smooth, Bare, Enamel, PTFE, Ceramic, Plated |
| Tempers | Tempers range from dead soft annealed to ultra spring temper |
| Welded Wire Mesh | Roll Width: 24inch, 36inch, 1Metre, 48inch, 72inch, or 84inch Roll Length: 100feet or 150feet |
| Wires Mesh Weaving Methods | Plain Weave, Twill Weave, Dutch Weave |
| Wire Technique | Cold Rolled, hot rolled |
| Wire Condition | M, Y, 1/2Hard |
| Offered in a wide range of packages including | Spool Reel Coil Bobbin Carrier Custom packaging provided from as low as 1lb to 200lb tapered plastics |
| Wire available in form of | Filler Wire, Flat Wire, Coil Wire, Electrode Wire, Welding Wire, Wire mesh, Knitted wire mesh, filter mesh, mig wire, tig wire, spring wire, stranded and twisted wire |
| Test Certificates | Wire Tensile Testing Wire Hardness Testing Metallographic Inspection / Investigation Corrosion Testing for Wire Chemical Analysis for Wire Alloy Verification Wire Wrap Testing Wire Elevated Temperature Testing Stress Rupture Testing (Creep) |
| Application & uses |
Hardware tools Metallurgy Machinery Construction Shipbuilding Petroleum Chemical plant Power sector Gas Industry |
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| STANDARD | WERKSTOFF NR. | UNS | JIS | BS | GOST | AFNOR | EN | OR |
| Incoloy 800 | 1.4876 | N08800 | NCF 800 | NA 15 | ЭИ670 | Z8NC32-21 | X10NiCrAlTi32-20 | XH32T |
| Incoloy 800H | 1.4958 / 1.4876 | N08810 | NCF 800H | NA 15(H) | ЭИ670 | Z8NC33-21 | X5NiCrAlTi31-20 | XH32T |
| Incoloy 800HT | 1.4859 / 1.4876 | N08811 | NCF 800HT | NA 15(HT) | ЭИ670 | - | X8NiCrAlTi32-21 | XH32T |
| Incoloy 825 | 2.4858 | N08825 | NCF 825 | NA 16 | ЭП703 | NFE30C20DUM | NiCr21Mo | XH38BT |
| Grade | C | Mn | Si | S | Cu | Fe | Ni | Cr | Al | Ti |
| 800 | 0.10 max | 1.50 max | 1.00 max | 0.015 max | 0.75 max | 39.50 min | 30.00 – 35.00 | 19.00 – 23.00 | 0.15 – 0.60 | 0.15 – 0.60 |
| 800H | 0.05 – 0.10 | 1.50 max | 1.00 max | 0.015 max | 0.75 max | 39.50 min | 30.00 – 35.00 | 19.00 – 23.00 | 0.15 – 0.60 | 0.15 – 0.60 |
| 800HT | 0.06 – 0.10 | 1.50 max | 1.00 max | 0.015 max | 0.75 max | 39.50 min | 30.00 – 35.00 | 19.00 – 23.00 | 0.15 – 0.60ᴬ | 0.15 – 0.60ᴬ |
| Incoloy 825 | 0.05 max | 1.00 max | 0.5 max | 0.03 max | 1.50 – 3.00 | 22.00 min | 38.00 – 46.00 | 19.50 – 23.50 | 0.02 max | 0.06 – 1.20 |
| Element | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
| 800 / 800H / 800HT | 7.94 g/cm3 | 1385 °C (2525 °F) | Psi – 75,000 , MPa – 520 | Psi – 30,000 , MPa – 205 | 30 % |
| 825 | 8.14 g/cm3 | 1400 °C (2550 °F) | Psi – 80,000 , MPa – 550 | Psi – 32,000 , MPa – 220 | 30 % |
“ Check Bhansali Exports's offered Inconel 825 Wires Prices, Dimensions & Weight. Place an order or enquire about your requirements. We will glad to be service. ”
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