Nickel-based alloys, including Monel 400 and Monel K500 wires, have various applications in the aerospace, chemical processing, marine engineering, and oil and gas industries. These alloys are popular because of their excellent mechanical properties, good corrosion resistance, and strong heat resistance.
Monel 400 Wires Features
Monel 400 is a nickel-copper alloy composed of around 67% nickel, 23% copper, and a small amount of iron, manganese, and silicon. It is highly resistant to chloride ion stress corrosion cracking and has good resistance to temperature fluctuations. Monel 400 wires exhibit high corrosion resistance in acidic and alkaline environments and resist pitting and crevice corrosion. They also have good mechanical properties, making them suitable for high-temperature applications.
Table Content
Monel K500 Wires Corrosion Resistance
Monel K500 wires are a higher-strength version of Monel 400, made by adding aluminium and titanium. The alloy has excellent corrosion resistance in seawater, making it ideal for marine and offshore applications. Monel K500 wires can resist corrosion from caustic soda and other alkaline solutions. They are also resistant to erosion-corrosion, stress-corrosion cracking, and hydrogen embrittlement.
Monel 400 Chemical Composition
Monel 400's chemical composition includes a high nickel content, which provides the alloy with good corrosion resistance to reducing environments. The alloy also has a high copper content, providing good corrosion resistance to oxidizing environments. Monel 400 also contains small amounts of iron, manganese, and silicon.
What are Monel K500 Wires Physical & Mechanical Properties?
Monel K500 wires have excellent mechanical properties. The alloy has high tensile strength and flexibility and can easily form complex shapes. The alloy exhibits good fatigue and impact resistance, making it ideal for high-stress applications. In addition to its mechanical properties, Monel K500 has unique physical properties. When heat-treated for an extended period at high temperatures, Monel K500 wires become magnetic. This form of Monel K500 is known as the age-hardened Monel K500.
Drawing and annealing
Extrusion
Rolling
Forming
Standards | ASTM B164/ ASME SB164 |
Dimensions | ANSI/AWCI – 01 -1992 and ASTM E 2016-11 and RRW 360 |
Wire Length | Cut Lengths: 0.125" to 72" No Limit on Spooled Lengths |
Wires Diameter | 0.0004" to 0.040" 10 microns to 1.0 mm Other Sizes on Request |
Wire Density | 8.89 g/cm3 |
Ultimate Strength (≥ MPa) | 580-750 |
Wire Resistance (μΩ.m) | as standard |
Wire Elongation (≥ %): | 28-30 |
Surface | Polished bright, Smooth, Bare, Enamel, PTFE, Ceramic, Plated |
Tempers | Tempers range from dead soft annealed to ultra spring temper |
Welded Wire Mesh | Roll Width: 24inch, 36inch, 1Metre, 48inch, 72inch, or 84inch Roll Length: 100feet or 150feet |
Wires Mesh Weaving Methods | Plain Weave, Twill Weave, Dutch Weave |
Wire Technique | Cold Rolled, hot rolled |
Wire Condition | M, Y, 1/2Hard |
Offered in a wide range of packages including | Spool Reel Coil Bobbin Carrier Custom packaging provided from as low as 1lb to 200lb tapered plastics |
Wire available in form of | Filler Wire, Flat Wire, Coil Wire, Electrode Wire, Welding Wire, Wire mesh, Knitted wire mesh, filter mesh, mig wire, tig wire, spring wire, stranded and twisted wire |
Test Certificates | Wire Tensile Testing Wire Hardness Testing Metallographic Inspection / Investigation Corrosion Testing for Wire Chemical Analysis for Wire Alloy Verification Wire Wrap Testing Wire Elevated Temperature Testing Stress Rupture Testing (Creep) |
Application & uses |
Hardware tools Metallurgy Machinery Construction Shipbuilding Petroleum Chemical plant Power sector Gas Industry |
- UNS N05500 Wires
- K500 Monel Alloy Wire Spool
- Monel Alloy 400 Spring Wire
- 2.4360 Wires
- K500 Monel Core Wire
- Alloy 400 Cold Drawn Wire
- Monel K500 Industrial Wires
- Monel 400 Wire
- Monel 400 Cold Heading Wires
- ASTM B164 400 Monel Wires
- Nickel Alloy 400 Wires
- Monel K500 Wire Rod
- K500 Monel Alloy Wires
- Monel Alloy N04400 Wire
- Monel 400 Fine Wire
- Alloy 2.4375 Wires
- ASME SB164 Monel Alloy K500 Wire
- Monel K500 Free Cutting Wire
- Monel 400 Wiremesh
- K500 Monel Wire Price
- Monel 400 Lashing Wire
- Alloy K500 Wires
- K500 Monel Wire Stock
- Alloy 400 Sub-ARC-Welding Wires
- Monel 400 Ultra Fine Wire
- K500 Monel Thick Wires
STANDARD | WERKSTOFF NR. | UNS | JIS | BS | GOST | AFNOR | EN |
Monel 400 | 2.4360 | N04400 | NW 4400 | NA 13 | МНЖМц 28-2,5-1,5 | NU-30M | NiCu30Fe |
Monel K500 | 2.4375 | N05500 | - | - | - | - | - |
Grade | C | Mn | Si | S | Cu | Fe | Ni |
Monel 400 | 0.30 max | 2.00 max | 0.50 max | 0.024 max | 28.00 – 34.00 | 2.50 max | 63.00 min |
Monel K500 | 0.25 max | 1.5 max | 0.5 max | 0.010 max | 27.00 – 33.00 | 0.5 – 2 | 63.00 min |
Element | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
Monel 400 | 8.8 g/cm3 | 1350 °C (2460 °F) | Psi – 80,000 , MPa – 550 | Psi – 35,000 , MPa – 240 | 40 % |
Monel K500 | 8.44 g/cm3 | 1350 °C (2460 °F) | Psi – 160000 , MPa – 1100 | Psi – 115000 , MPa – 790 | 20 % |
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