Nickel alloys are superior alloys and are used extensively in various applications. They offer excellent mechanical and chemical properties, making them ideal for harsh conditions. Inconel 625 and 825 are two of the industry's most commonly used nickel alloys. They are used as filler, tig, and mig wires in welding applications.
Nickel Alloy Inconel 625 Filler Wire Features:
Inconel 625 filler wire is an excellent choice for welding applications that require high strength, corrosion resistance, and fatigue strength. It is a nonmagnetic, nickel-chromium-molybdenum alloy, which offers excellent resistance to pitting, crevice corrosion, and intergranular attack. Inconel 625 filler wire also has superior resistance to aggressive chemical environments like seawater, acid, and alkali. The wire's excellent strength and flexibility make it ideal for aerospace, marine, and chemical processing industries.
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Nickel Alloy Inconel 825 Tig Wire Corrosion Resistance:
Inconel 825 tig wire is a nickel-iron-chromium alloy with superior corrosion resistance in different environments. It is designed to withstand corrosive environments like sulfuric acid, hydrochloric acid, and phosphoric acid. The wire contains molybdenum and copper, which provide excellent resistance to reducing environments like sulfur-containing acids. Inconel 825 tig wire is commonly used in chemical processing industries for handling sulfuric acids, hydrofluoric acids, and reducing environments.
Nickel Alloy Inconel 625 Mig Wire Chemical Composition:
Inconel 625 mig wire is a nickel-chromium-molybdenum alloy that contains small amounts of iron, columbium, and niobium. It offers high strength and excellent resistance to corrosion, crevice, and pitting corrosion in different environments. Additionally, the wire's chemical composition makes it highly resistant to various chemicals like seawater, acids, and alkalis. Inconel 625 mig wire is commonly used in aerospace, marine, and chemical processing industries.
Nickel Alloy Inconel 825 Filler Wire Heat Treatment:
Inconel 825 filler wire is typically used in an annealed condition. The alloy can be easily annealed by heating it to 1700°F followed by water quenching. The heat treatment process ensures better weldability and ductility of the material. The annealed wire's ultimate strength is about 90 ksi, while the yield strength is about 27.5 ksi. Inconel 825 filler wire is commonly used for welding piping, heat exchangers, and other corrosive environments.
Nickel Alloy Inconel 625 Tig Wire Applications:
Inconel 625 tig wire is commonly used in the aerospace and marine industries for welding high-pressure vessels, piping systems, and other parts. Due to its excellent corrosion resistance properties, the tig wire is used in extreme environments like offshore drilling platforms, chemical processing, and power generation facilities. The wire can withstand high temperatures and pressures, making it ideal for high-strength and corrosion-resistance applications.
Drawing and annealing
Extrusion
Rolling
Forming
Standards | ASTM A580, A313, A555, A493 / ASME SA580, SA313, SA555, SA493, AMS 5514 |
Form | MIG spools, TIG cut lengths, Reels and Coils |
Type Of Welding | Inert Gas Welding |
Current | MIG-DCEP / TIG-DCEN |
Diameters | .023”, .030”, .035”, .045”, 1/16”, 3/32”, 1/8” |
Standard TIG straight lengths are available | 36” (914 mm) or 39” (1000 mm) lengths. Other lengths available upon request. |
AWS MIG & TIG Filler Metal Application & uses | Hardware tools, Metallurgy, Machinery, Construction, Shipbuilding, Petroleum, Chemical plant, Power sector, Gas Industry |
Test Certificates | Wire Tensile Testing Wire Hardness Testing Metallographic Inspection / Investigation Corrosion Testing for Wire Chemical Analysis for Wire Alloy Verification Wire Wrap Testing Wire Elevated Temperature Testing Stress Rupture Testing (Creep) |
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- Nickel Alloy 625 Filler Wire
STANDARD | WERKSTOFF NR. | UNS | JIS | BS | GOST | AFNOR | EN |
Inconel 625 | 2.4856 | N06625 | NCF 625 | NA 21 | ХН75МБТЮ | NC22DNB4M | NiCr22Mo9Nb |
Incoloy 825 | 2.4858 | N08825 | NCF 825 | NA 16 | XH38BT | NFE30C20DUM | NiCr21Mo |
Grade | C | Mn | Si | S | Cu | Fe | Ni | Cr |
Inconel 625 | 0.10 max | 0.50 max | 0.50 max | 0.015 max | – | 5.0 max | 58.0 min | 20.0 – 23.0 |
Incoloy 825 | 0.05 max | 1.00 max | 0.5 max | 0.03 max | 1.50 – 3.00 | 22.00 min | 38.00 – 46.00 | 19.50 – 23.50 |
Element | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
Inconel 625 | 8.4 g/cm3 | 1350 °C (2460 °F) | Psi – 1,35,000 , MPa – 930 | Psi – 75,000 , MPa – 517 | 42.5 % |
Incoloy 825 | 8.14 g/cm3 | 1400 °C (2550 °F) | Psi – 80,000 , MPa – 550 | Psi – 32,000 , MPa – 220 | 30 % |
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